July 2002
|
by Doug Lofgren |
|
A
couple weeks ago a customer asked that we tune his Buell for
torque. That's difficult because an engines potential is set
by the components and specifications with which it is
assembled. You can squander that potential by not getting
the 'tune' correct (air/fuel ratio and ignition timing) but
you can't get any more without adjusting the parts or
specs. (With a fixed
maximum ignition timing (points or non-digital electronic
ignition system) the WOT power may be biased toward the
torque peak or the power peak but that is typically on the
order of a couple percent over a few degrees of timing
variation.) An engine's
volumetric efficiency is represented by the torque curve.
Not exactly, but close. Torque per liter is an indication of
an engines power capability. The chassis
responds to torque. The degree of pro or anti-squat of the
rear suspension is a product of torque, this is modified by
gearing and the chassis attitude (i.e., wheelie) is a result
of increase in torque. A rapid increase in torque, either
opening the throttle, 'fanning' the clutch, or a big rise in
the torque curve can cause a wheelie. It is fairly well
known that the maximum acceleration in each gear occurs at
the torque peak. However, this fact is often misunderstood.
The important aspect is the 'in each gear' part. A tuner needs to
know about the torque characteristics for several reasons
mentioned above, but from a performance standpoint (that
would be the work!!) power is what counts. Let's take a look
at the power and torque of a 750cc Ducati in 3rd and 4th
gear. Take a look at
graph #1 of 3rd (black) and 4th (grey) gear power curves
plotted against speed. That is a realistic situation. At 78
MPH the power in 3rd gear is 63.7 HP and the power in 4th
gear is 55.3 HP. Next we look at
the power and torque of both tests plotted against RPM
(graph #2). Remember that the torque values are calculated
to be 'at the crank' and do not represent the torque around
the rear axle. Also, note that
the power values are slightly different for 3rd and 4th
gear. Since the engine/drive-train is accelerating during
these tests (they are performed on a Dynojet inertia type
dynamometer) and it is accelerating faster in 3rd gear than
in 4th gear, slightly more energy is stored in the
drive-train is 3rd vs 4th gear. (This 1% difference will be
applied at the end if this article.) In 3rd gear at the
same speed as the chart above, the power is 63.7 HP and the
torque 'at the crank' is 42.2 lb ft Graph #3 is the
same chart with the cursor at 55.3 HP in 4th gear. The
torque 'at the crank' is 45.9 lb ft. There is more than
one way to explain this. I'm going to use the rear wheel
power and torque, first. The equation for calculating power
from torque and RPM is; torque (in pounds-feet) times RPM
divided by 5252. Since the rear
wheel RPM is constant at one road speed, the torque around
the rear axle has to be proportional to any difference in
power. That means that
the difference in rear wheel torque between 3rd and 4th gear
is 63.7 (HP in 3rd) divided by 55.3 (HP in 4th). The torque
at the rear axle is 115% higher in 3rd gear than in
4th. Now look at it
from the transmission and torque multiplication standpoint.
Since the rear drive and primary ratios remain constant we
only need to look at the ratio difference of the 3rd and 4th
transmission ratios. The torque
multiplication of 3rd gear is 1.3333, the input gear has 24
teeth and the output has 32 teeth. The torque multiplication
of 4th gear is 1.07407, the input gear has 27 teeth and the
output has 29 teeth. Multiply the
torque 'at the crank' in 3rd gear by the torque
multiplication ratio of 3rd gear. That's 42.2 lb-ft
times 1.3333 = 56.26 Do the same for
4th gear. That's 45.9 lb-ft
times 1.07407 = 49.3 The resultant
difference in torque between the two gears is
114.131%. Multiply that by
the difference in the measured power (1.0094 below the first
chart) and there is your 115% difference at the rear
axle. Calculated both
ways, the torque around the rear axle is higher with higher
power. Power is the
measure of work, so it's no surprise that higher power nets
better performance. It's the power that counts! M.M.M.



* This article originally
appeared in the July
2002 issue of Minnesota
Motorcycle Monthly.